Oilfield Surfactants Market

Global Oilfield Surfactants Market Forecast

1. Global oilfield surfactants market size worth US$1.4 Bn in 2023 likely to reach over US$1.9 Bn by the end of 2030
2. Market valuation of oilfield surfactants poised to see a rise at a CAGR of 4.3% between 2023 and 2030

Quick Report Digest

1. Growing customised surfactant solutions is the key trend anticipated to fuel the oilfield surfactants market growth. Furthermore, the industry's requirement for more specialised and efficient chemical treatments reflects the trend toward creating surfactant solutions specifically suited to particular reservoir conditions.
2. Another major market trend expected to fuel the oilfield surfactants market growth is the rapidly increasing role of bio-based surfactants. The growing industrial trend towards sustainability is congruent with the increased interest in bio-based surfactants as a substitute for conventional chemical formulations.
3. Stricter regulations regarding using specific chemicals in oilfield operations and growing environmental consciousness may restrict surfactant options and hinder industry expansion.
4. In 2023, the nonionic surfactants category dominated the industry. As demulsifiers, nonionic surfactants dissolve emulsions created during the separation of water and oil. This makes it easier to separate the phases of water and oil, which makes it possible to remove water from crude oil more effectively.
5. Regarding market share for oilfield surfactants globally, the crude oil segment is anticipated to dominate. The economic sustainability of oilfield activities is a crucial factor. In line with the market for crude oil, surfactants are used to increase operational effectiveness, lower expenses, and make oil extraction more economically viable.
6. In 2023, the enhanced oil recovery (EOR) category controlled the market. Surfactants are frequently used in hybrid EOR procedures, which combine several techniques to produce the best possible outcomes. They support these integrated techniques' overall success.
7. The North American region is anticipated to account for the largest share of the global oilfield surfactants market, owing to the region contributing significantly to supplying the world's energy needs. The market for oilfield surfactants is expected to develop due to the increasing need for gas and oil, which makes using surfactants to improve extraction efficiency essential.
8. The market for oilfield surfactants is expanding in the Asia Pacific due to the need for energy resources driven by the nations of China and India's growing industrialisation and urbanisation. Consequently, there is an increase in oilfield operations inside the area, which presents surfactants with chances to enhance extraction procedures.

A Look Back and a Look Forward - Comparative Analysis

Smart good technologies allow real-time monitoring and control of good conditions through automation and sensors. Based on real-time data, surfactants can be customised and optimised to improve their efficacy in response to shifting reservoir conditions. Uses of AI and ML aid predictive modeling and oilfield process optimisation. Advanced algorithms that consider various factors can optimise the use of surfactants, resulting in more effective oil recovery.

The market witnessed staggered growth during the historical period 2018 - 2023. This is due to the substantial growth of the major end-use application sectors such as enhanced oil recovery (EOR), drilling fluids, production chemicals, well stimulation, and others. However, wastewater produced during oilfield operations must be treated and disposed of according to strict environmental requirements. To guarantee that discharged water satisfies environmental criteria, surfactants in drilling and production fluids must abide by water quality rules.

The increased investment makes it possible to use cutting-edge exploration technology like reservoir modeling and 3D seismic imaging. Through the improvement of oil recovery and reservoir sweep efficiency, surfactants will contribute to the success of these methods in the coming years.

Additionally, drilling activities, including new well development and well interventions, increase in response to rising investments. Drilling fluids require surfactants to help with lubrication, wellbore stability, and effective transportation of cuttings. The use of cutting-edge drilling technologies, like automated drilling systems and managed pressure drilling, is facilitated by investments. Drilling fluid surfactants change over time to adapt to the unique needs of these technologies, increasing overall drilling efficiency during the next five years.

Key Growth Determinants

• Growing Oil and Gas Exploration Activities

The increase in the number of wells being drilled and investigated is implied by growing oil and gas exploration operations. The need for many chemicals, including surfactants, crucial for drilling and completion fluids, is subsequently increased. To extract more hydrocarbons, enhanced oil recovery techniques are becoming more and more important as current oil and gas fields mature.

Surfactants are essential to enhanced oil recovery (EOR) because they modify surface tension and enhance oil displacement. Specialised surfactants are frequently needed in response to the increased exploration of unconventional oil and gas resources, such as shale and tight reservoirs. Surfactants can increase the efficiency of advanced extraction procedures required for these resources.

• Increasing Focus on Downhole Chemical Solutions

Downhole chemical solutions are becoming increasingly important due to the industry's continuous efforts to maximise well performance. Because they solve various downhole problems, surfactants are essential to these solutions. Effective reservoir management is facilitated by downhole chemical solutions, which include surfactants.

Surfactants are utilised to modulate wettability, interfacial tension, and other variables to regulate fluid flow and oil recovery in the reservoir. To recover more oil from mature fields, surfactants are essential to enhanced oil recovery (EOR) procedures. An intentional strategy to boost the effectiveness of EOR procedures is seen in the emphasis on downhole chemical solutions.

• EOR Techniques

Surfactants are essential to micellar flooding, an EOR technique. Surfactants aid in creating micelles, which carry oil and increase their solubility and recovery rate from reservoirs. Alkaline materials, surfactants, and polymers are all used in the EOR process, known as ASP flooding. Oil recovery, reservoir sweep efficiency, and interfacial tension are increased through the use of surfactants in ASP flooding.

The use of surfactants changes the wettability of reservoir rocks. This modification is critical in enhancing oil recovery by influencing how oil, injected fluids, and reservoir rock interact. Reducing the interfacial tension between oil and water is a common goal of EOR techniques. This is accomplished via surfactants, which stabilise emulsions and make it easier for oil to be displaced, improving recovery rates.

Major Growth Barriers

• Fluctuations in Crude Oil Prices

Surfactant usage and other oilfield operations are closely tied to the funds allotted for exploration and production. Crude oil price fluctuations have the potential to cause unpredictability and volatility in these budgets, which can affect the choices made on investments and surfactant spending. In times of low oil prices, businesses could scale back on their drilling and exploring efforts to save money. As a result of less exploration, surfactants and other oilfield chemicals will be less needed.

• High R&D Costs

Manufacturers of oilfield surfactants may face considerable pressure from high R&D expenses, which may affect their overall operating costs. This demand may constrain the capacity to invest in novel formulations and technologies. Because research and development costs are high, smaller players in the oilfield surfactants market may need help to enter or compete with larger players.

Excessive research and development expenses may force businesses to put cost-cutting strategies ahead of innovation. This constraint in product development could impact the introduction of novel and sophisticated surfactant formulations.

Key Trends and Opportunities to Look at

1. Rise in Advancements in Surfactant Formulations

Continuous improvements allow surfactant compositions to be customised for particular reservoir conditions. This customisation improves surfactants' efficiency in various geological formations and operational difficulties.

The goal of surfactant formulation advancements is to increase compatibility with different fluids used in oilfield operations. This guarantees peak performance in various reservoir conditions, such as highly salinised or complicated fluid composition reservoirs.

An emerging trend in surfactant formulations is using nanotechnology to create nanoparticles that improve surfactant performance. These nano-formulations have the potential to boost efficiency, stabilise the system, and give reservoir surfactant behavior more control.

2. Increasing Use of Surfactants in Unconventional Oil and Gas Resources

Exploiting unconventional resources like shale gas and oil frequently involves hydraulic fracturing or fracking. Fracking fluids contain surfactants to lower interfacial tension, increase fluid flow, and boost hydrocarbon recovery.

Water is frequently used extensively in unconventional oil and gas operations. Its ability to lower surface tension and improve water distribution in reservoirs is a crucial aspect of effective extraction. Surfactants aid in the management of water.

3. Rising Digitalisation, and Growing IoT Integration

Digitalisation makes real-time monitoring of oilfield activities using sensors and networked equipment possible. Advanced analytics then analyses this data, giving insights regarding surfactant performance, reservoir conditions, and overall production efficiency. Real-time surfactant injection locations and concentration monitoring are possible with IoT sensors. Digital analysis of this data enables surfactant application optimisation, ensuring that the appropriate amount is applied at the appropriate time to maximise efficiency.

 How Does the Regulatory Scenario Shape this Industry?

Over the last three years, the environmental implications of oil and gas activities, particularly the use of chemicals like surfactants, have been heavily regulated by the Environmental Protection Agency (EPA) in the United States. To reduce the negative effects of oilfield operations on the environment, the EPA sets safety and environmental criteria for the surfactants employed.

Workplace safety and health regulations, such as those pertaining to using and handling chemicals in the oil and gas sector, are established and enforced by OSHA. OSHA rules affect the proper handling, storing, and transportation of surfactants, emphasizing safeguarding oilfield workers.

The Registration, Evaluation, Authorisation, and Restriction of Chemicals (REACH) law is implemented in the European Union under the supervision of ECHA. To ensure their safe use and limit substances of high concern, the REACH rule mandates registering and evaluating chemicals, including surfactants. In Canada, substances that could affect human health and the environment are regulated by the CEPA. CEPA ensures surfactants in oilfield operations meet environmental regulations and support sustainable practices.

Fairfield’s Ranking Board

Top Segments

1. Nonionic Surfactants Category Surges Ahead of Anionic Surfactants Segment

The nonionic surfactants segment dominated the market in 2023. Emulsions are frequently stabilised in oilfield operations by the use of nonionic surfactants. Water and oil can combine to form emulsions; nonionic surfactants work to keep these phases from separating and provide stability. Nonionic surfactants can change reservoir rocks' wettability. Nonionic surfactants increase oil displacement from the reservoir and boost recovery rates by altering the interaction between oil, water, and the rock surface.

Furthermore, the anionic surfactants category is projected to experience the fastest market growth. Oil-in-water emulsions are frequently destabilised and broken using anionic surfactants as emulsion breakers. They facilitate the effective extraction of water from crude oil by separating the water and oil phases. Applications for cleaning pipelines make use of anionic surfactants. They support the effective movement of gas and oil by helping to clear deposits, scale, and impurities from pipelines.

2. Crude Oil Segment to be Dominant Through 2030

In 2023, the crude oil category dominated the industry. Exploration operations are moving towards deepwater and ultra-deepwater reserves as long as there is a need for crude oil. Surfactants help reduce issues with hydrate formation and flow assurance during extraction in these conditions. Effective corrosion and scale prevention methods in production facilities and pipelines are necessary because of the need for crude oil. Surfactants are added to formulations to prevent corrosion and scale formation.

The shale oil and gas category is anticipated to grow substantially throughout the projected period. Hydraulic fracturing plays a major role in shale oil and gas extraction by creating rock fractures that release hydrocarbons. Surfactants are crucial to fracking fluids because they lower interfacial tension, stabilise emulsions, and enhance fluid performance.

3. EOR Represents the Leading Market Segment

The enhanced oil recovery segment dominated the market in 2023. The purpose of surfactants is to lessen the interfacial tension between gas or water and oil. Surfactants facilitate the mobilisation of trapped oil and facilitate its displacement and recovery by reducing its IFT. The function of surfactants is to change the wettability of reservoir rocks, increasing their water-wetting capacity. This modification enhances oil recovery by improving the interface between injected fluids and reservoir rock.

The drilling fluids category is expected to experience the fastest growth within the forecast time frame. Drilling fluid rheological qualities can be managed with the aid of surfactants. They can affect the fluid's viscosity, yield point, and gel strength, ensuring it has the right flow properties for efficient drilling. Surfactants facilitate the encapsulation and dispersion of drilled cuttings in the drilling fluid. This facilitates the cuttings' transportation to the surface and extraction from the wellbore.

Regional Frontrunners

North America Pioneers, Focus on Sustainable Practices Intensifies

North America is expected to dominate the market. The North American region, especially the US, has driven the shale revolution. The process of hydraulic fracturing, or fracking, which is used to extract gas and oil from shale formations, depends heavily on surfactants, which raises demand in the region. Unconventional resources, such as tight oil and gas reservoirs, are still being explored and developed in North America.

Surfactants further propel the market's expansion and are crucial for improving oil recovery from these unconventional reservoirs. In the North American oil and gas sector, there is an increasing emphasis on sustainable practices. The market is expected to rise due to increased demand for surfactants that support goals for sustainability, such as those found in ecologically friendly formulations.

 Asia Pacific Thrives on the Back of Exploding Energy Demands

Asia Pacific is expected to be the fastest-growing region. Due to factors including urbanisation, industrialisation, and population expansion, the region has a growing need for energy. The need for oilfield surfactants rises due to the requirement to meet this growing energy demand, which drives exploration and production activities. Exploration and production of oil and gas are major activities for several Asia Pacific nations, such as China, India, Indonesia, and Malaysia.

Surfactants are vital for extraction process optimisation, which raises market demand. The governments of several Asia Pacific nations are launching programs to increase local production of petrol and oil. The need for surfactants in oilfield operations is growing due to investments in infrastructure for exploration and production.

Fairfield’s Competitive Landscape Analysis

A few worldwide competitors dominate the oilfield surfactants market. The top companies are developing new products and improving their distribution networks to increase their global presence. Moreover, Fairfield Market Research expects more consolidation over the coming years.

Who are the Leaders in Global Oilfield Surfactants Space?

1. BASF SE
2. Dow Inc.
3. Akzo Nobel N.V.
4. Clariant AG
5. Huntsman Corporation
6. Stepan Company
7. Solvay S.A.
8. Schlumberger Limited
9. Halliburton
10. Chevron Phillips Chemical Company
11. Nouryon
12. Croda International Plc
13. Baker Hughes
14. Evonik Industries AG
15. Kemira Oyj

Significant Company Developments

New Product Launch

• August 2020: Nouryon announced that the capacity of their surfactants plant in Stenungsund, Sweden, had been increased. The rise of many products and sustainable technologies for the oil and gas, lubricants and fuels, and asphalt markets are also supported by this expansion. The projected cost of this expansion is USD 13.07 million, with completion anticipated in 2021. Due to this expansion, the company will be able to serve a larger client base and improve its product line.
• April 2020: The expansion of Dow Chemicals' current Tarragona, Spain, industrial facility was recently announced. Through this development, the company will meet the growing demand for its products from Europe, the Middle East & Africa, and India by increasing its manufacturing capacity for lubricants, defoamers, specialised surfactants, and ethoxylates.
• April 2019: Flotek Industries launched MicroSolv, their newest product line, to help improve performance by lowering interfacial tension, mitigating water blockages, reducing surface tension, aiding the flow back of water-based frac fluids, improving clean up, and minimising formation damage brought on by phase trapping. The product introduction will enable the company to broaden its offerings and establish a more robust market position.

Distribution Agreement

• July 2021: Stepan company stated that it has extended its distribution network and market reach in Asia-Pacific through a strategic agreement with a top oilfield services company in China. This partnership aimed to take advantage of the growing need in the Chinese oil and gas industry for biodegradable and ecologically friendly surfactants.
• January 2020: Eni, the operators of the Zubair oil field in Iraq, and Halliburton signed two contracts to provide integrated drilling services. Ruwais, Bida Al-Qemzan, Northeast Bab Fields, Qushawira, Bab, and Al-Dabbiya are among the onshore fields that are the focus of the Abu Dhabi Onshore Oil Production Capacity Project, which seeks to enhance oil production capacity.

An Exeprt’s Eye

Demand and Future Growth

The need for oilfield chemicals, particularly surfactants, is rising due to the industry's globalisation and the growth of oil and gas operations into new regions. Furthermore, continuous research and development initiatives to improve surfactant performance and cost-effectiveness support the market expansion for oilfield surfactants. However, the oilfield surfactants market is expected to face considerable challenges because of fluctuations in crude oil prices.

Supply Side of the Market

According to our analysis, leading the field are well-known chemical giants with significant R&D capacities and advanced surfactant formulations for various oilfield applications, such as Dow Chemical, Baker Hughes, and Halliburton. They provide both foreign and domestic markets. China's chemical industry is expanding, and its domestic oil output is surging, leading companies like Sinopec, and CNOOC to produce surfactants tailored to local needs. Although their primary market is domestic, they may export in the future.

Enviro Tech Chemical, and Canexus Corp., the two Canadian firms specialising in ecologically friendly surfactants for cold climate operations, are located in Canada, a significant oil producer with a strong emphasis on sustainable practices. They serve both foreign and domestic markets.

Some of the world's largest oil deposits are found in this region, and key users include Saudi Arabia, the United Arab Emirates, and Iraq. Their emphasis on improved oil recovery (EOR) methods increases the need for specialty surfactants. These compounds are vital to companies like ADNOC, and Saudi Aramco. The majority of oilfield surfactant users are still found in North America. Businesses such as ConocoPhillips, Chevron, and ExxonMobil use a variety of surfactants for different purposes in their operations.

Global Oilfield Surfactants Market is Segmented as Below:

By Type of Surfactants:

• Anionic Surfactants
• Cationic Surfactants
• Nonionic Surfactants
• Amphoteric Surfactants

By Substrate Type:

• Crude Oil
• Natural Gas
• Shale Oil and Gas

By Application:

• Enhanced Oil Recovery (EOR)
• Drilling Fluids
• Production Chemicals
• Well Stimulation

By Geographic Coverage:

• North America 
  • U.S. 
  • Canada 
• Europe 
  • Germany
  • U.K.
  • France
  • Italy
  • Turkey
  • Russia
  • Rest of Europe 
• Asia Pacific 
  • China
  • Japan
  • South Korea
  • India
  • Southeast Asia
  • Rest of Asia Pacific 
• Latin America 
  • Brazil 
  • Mexico 
  • Argentina
  • Rest of Latin America 
• Middle East & Africa  
  • GCC 
  • South Africa
  • Egypt
  • Nigeria
  • Rest of Middle East & Africa